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 JK SUT build AKA Bobbed top

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Jeepbronco1
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Number of posts: 277
Age: 28
Location: Boerne
Rig: 07 unlimited rescue green X
specs.: 3.25 rc lift .37s on 17's .... lots of homebuilt parts!
Registration date: 2010-01-11

PostSubject: JK SUT build AKA Bobbed top   Sun 06 Mar 2011, 9:05 pm

Aight so heres my newest build... I was wanting a truck type look and be able to take the dogs with me with out having them in the jeep with me. So heres the attempt . It started with a damaged hardtop i picked up for cheap. from there we set the jig for cutting the top half. We used a router and it worked like a champ. from there we ran into our problems..... I thought the top was very symmetrical... its not exactly. But this was a minor hiccup for a do anything POP's, from there we pieced this top back together , with out sacrificing strength or looks. For the reassembly of the top i used west system epoxies. We were recommend with GFLEX 650 system, great for plastics and SMC. Pretty awesome stuff check out there site (the Kayak challenge). Didnt need to use fabrics or any other materials. From there i started on the repair of the damage corner, just using pieces of left over SMC. Then came the oh shit moment, I hope this worth it.... I cut the role bar!!!! affraid

So now this project isnt done yet but ive made major headway....

Things to come.

body work
Upol raptor liner the entire top
custom build the bulk head
Install the rear sliding window
customize the roll bar

Here are some photos of the process!


I hoping to have the SUT done by the end of the month but will see.
prepped top for cutting and epoxy



pops making the CUT



the assembly











just wondering what it would look like with stock window..... but its a no go





Dont make fun of me, I know I know the rear tires dont match !!! what can I say, im cheap!!!
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Hook-Em
Got No Life
Got No Life


Number of posts: 1094
Age: 45
Location: Helotes, TX
Rig: 2009 Sunburst Orange JK Sahara Unlimited
specs.: 4'' Rancho Sport Lift; 315/70R17 BFG A-T T/A KO's on 17x8.5 Alloys; Ace Rock Sliders; Poison Spyder Brawler Light Front Bumper; AEM Brute Force CAI
Registration date: 2010-09-08

PostSubject: Re: JK SUT build AKA Bobbed top   Sun 06 Mar 2011, 10:05 pm

affraid is right on cutting the roll bar. Meh! I've heard they aren't really all that tough anyway. I'm sure your customized version will be better than stock.

I gotta say, that shortened top looks pretty cool. I look forward to seeing the finished result -- especially the liner.
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Jeepbronco1
Poster child
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Number of posts: 277
Age: 28
Location: Boerne
Rig: 07 unlimited rescue green X
specs.: 3.25 rc lift .37s on 17's .... lots of homebuilt parts!
Registration date: 2010-01-11

PostSubject: Re: JK SUT build AKA Bobbed top   Sun 06 Mar 2011, 10:14 pm

haha scary but the new custom roll bar will be awesome....I think and hope!
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Dutchboy101
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Number of posts: 2180
Age: 41
Location: San Antonio, TX
Rig: Jeep
specs.: 37's and stuff
Registration date: 2008-04-03

PostSubject: Re: JK SUT build AKA Bobbed top   Mon 07 Mar 2011, 7:31 am

Way to go Brian. Awesome built, can't wait to see the finished result.
Are you changing out the rear glass? I think you mentioned putting in a sliding glass window?
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Jeepbronco1
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Number of posts: 277
Age: 28
Location: Boerne
Rig: 07 unlimited rescue green X
specs.: 3.25 rc lift .37s on 17's .... lots of homebuilt parts!
Registration date: 2010-01-11

PostSubject: Re: JK SUT build AKA Bobbed top   Mon 07 Mar 2011, 9:23 am

Thanks! Yep i order a sliding rear window so hopefully it looks and works good!
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goldenboy
Seasoned Vet
Seasoned Vet


Number of posts: 463
Age: 39
Location: houston (heights)
Rig: 08 jk unlimited
specs.: close to stock
Registration date: 2009-03-09

PostSubject: Re: JK SUT build AKA Bobbed top   Mon 07 Mar 2011, 12:50 pm

looking like its off to a good start!
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jkx0778
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Number of posts: 2458
Age: 34
Location: San Antonio, TX
Rig: 2008 unlimited
specs.: in progress
Registration date: 2008-01-29

PostSubject: Re: JK SUT build AKA Bobbed top   Mon 07 Mar 2011, 3:50 pm

looks good so far. Kinda small space for your huge a$$ dog tho sasquatch


I really like this tho. can't wait to see the finished product. I've been thinking of doing the same thing but also extending the rear a few inches while doing a stretch in the rear. Just need more $$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$ No

_________________
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round tires....
some stuff added....
more stuff wanted....
even more stuff needed

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potlickinpirate
Got No Life
Got No Life


Number of posts: 886
Age: 43
Location: La Vernia Tx
Rig: 73 cj5
specs.: lined the whole thing
Registration date: 2009-09-04

PostSubject: Re: JK SUT build AKA Bobbed top   Mon 07 Mar 2011, 5:18 pm

SSSWWWEEEEET!

I have been following a thread over at Pirate4x4 that MBRP is doing...kinda similar

http://www.pirate4x4.com/forum/showthread.php?t=946856
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Jeepbronco1
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Number of posts: 277
Age: 28
Location: Boerne
Rig: 07 unlimited rescue green X
specs.: 3.25 rc lift .37s on 17's .... lots of homebuilt parts!
Registration date: 2010-01-11

PostSubject: Re: JK SUT build AKA Bobbed top   Mon 07 Mar 2011, 6:45 pm

hahahah huge ass dog is right , maybe i should have just bought a truck or maybe cut the dog in half.......

as for the MBRP im watching there build as well! that things gonna be sweet! I personally like river raiders jeep truck the best!! Its sick
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Chris
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Number of posts: 956
Age: 37
Location: San Antonio
Rig: 1990 XJ Trigger
specs.: 4.5in. Rubicon Express lift. JCR front winch bumper. Warn 9in. dual beam lights. PIAA 520 ATP Extreme White lights on Conn Ferr Roof Rack. Cooper STT 285/75/16 on Moab rims. Ramsey 8000 winch. 4:10 G2 gears. Aussie 30 locker, and Detroit Tru Trac locker Dana 44. Poison Syder diff covers
Registration date: 2010-10-19

PostSubject: Re: JK SUT build AKA Bobbed top   Mon 07 Mar 2011, 6:49 pm

Sweet! bounce
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Renee10
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Rig: 2007 Stone White 2-Door
Registration date: 2008-01-27

PostSubject: Re: JK SUT build AKA Bobbed top   Mon 07 Mar 2011, 7:15 pm

Wow, that looks awesome, good work!!
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Jeepbronco1
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Number of posts: 277
Age: 28
Location: Boerne
Rig: 07 unlimited rescue green X
specs.: 3.25 rc lift .37s on 17's .... lots of homebuilt parts!
Registration date: 2010-01-11

PostSubject: Re: JK SUT build AKA Bobbed top   Mon 07 Mar 2011, 7:20 pm

thanks yall! This is the project that made miss canyons!! but im itching to go do some wheeling soon!
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Mr.RonGilbert
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Number of posts: 2696
Age: 41
Location: Mt. Belvieu, Texas
Rig: 08 Black Unlimited
specs.: Its a beater!
Registration date: 2009-01-18

PostSubject: Re: JK SUT build AKA Bobbed top   Mon 07 Mar 2011, 7:34 pm

Looks nice!
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Dern
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Number of posts: 372
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Location: NewBraunfels Tx
Rig: 07 Rubicon Unlimited
Registration date: 2009-04-01

PostSubject: Re: JK SUT build AKA Bobbed top   Tue 08 Mar 2011, 7:29 am

It amazing what a person can do with a little time and some power tools. hack

Looks good. weldor
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Jeepbronco1
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Number of posts: 277
Age: 28
Location: Boerne
Rig: 07 unlimited rescue green X
specs.: 3.25 rc lift .37s on 17's .... lots of homebuilt parts!
Registration date: 2010-01-11

PostSubject: Re: JK SUT build AKA Bobbed top   Wed 09 Mar 2011, 7:28 pm

Thanks its work in progress!
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Jeepbronco1
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Number of posts: 277
Age: 28
Location: Boerne
Rig: 07 unlimited rescue green X
specs.: 3.25 rc lift .37s on 17's .... lots of homebuilt parts!
Registration date: 2010-01-11

PostSubject: Re: JK SUT build AKA Bobbed top   Mon 04 Apr 2011, 10:20 pm

Here are some pics of the bulkhead being built, we went with wood but i have found out the hard way already that if it aint sealed its warping......:eek2: But all in all looks pretty good. Im kicking myself for buying a small window but its hard to know what to get with out seeing it in person ....(live and learn):thinking: But heres what ya want pictures!

Had to split this corner for fitting issues


Chopped the roll bar completely


framing process.






Covered the hing area


U POL raptor liner! Pretty sweet stuff I was a little hesitant , but the products is nice.






Gotta get to work on the CAGE


Installed the window! Great fit and pretty clean look!



bottom bulkhead to be built soon.


Built some bed rails to give a even look in the back... I tried to stay level with windows for a nice line, Gonna finish welding them and paint today.




ENJOY:beer:
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texas-kid
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Number of posts: 306
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Location: San Antonio TX
Rig: 07 jk 2 dr red rock
specs.: A couple of scratches, dents and a few broken parts now and then!!!
Registration date: 2008-06-29

PostSubject: Re: JK SUT build AKA Bobbed top   Mon 04 Apr 2011, 11:29 pm

SWEET!!!!!!!!!!!!!!!!!!
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Dern
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Number of posts: 372
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Location: NewBraunfels Tx
Rig: 07 Rubicon Unlimited
Registration date: 2009-04-01

PostSubject: Re: JK SUT build AKA Bobbed top   Tue 05 Apr 2011, 12:41 am

Very Nice rock
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CRUX
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Number of posts: 3160
Age: 39
Location: San Antonio, Texas
Rig: 2007 JK RUBI unlimited
specs.: 3.5 Rock Krawler X-factor mid arm
Registration date: 2008-01-24

PostSubject: Re: JK SUT build AKA Bobbed top   Tue 05 Apr 2011, 12:49 am

SEXY!!!

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Hemi_Tim aka thebigtman
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Number of posts: 884
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Location: La Vernia, TX
Rig: 08 Hemi JK Rubi Unlimited
Registration date: 2009-09-04

PostSubject: Re: JK SUT build AKA Bobbed top   Tue 05 Apr 2011, 8:34 am

Awesome!

Big cajones dude for taking on the project.

It's always good to see some hack and weldor !!!
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