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 Jeep Project

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Swamprat
Seasoned Vet
Seasoned Vet


Number of posts: 479
Age: 31
Location: Mountain Home,Tx
Rig: '03 TJ Rubicon, '56 willys truck, '47 CJ-2A , '53 CJ-3B/blazer
Registration date: 2008-11-17

PostSubject: Jeep Project   Sat 13 Feb 2010, 9:50 pm


Im gonna try to use this to document this Project.
Im trying to build a good Beater thats full size and light.. Something durable and easy to work on while wheelin.. Im using as much of the K5 blazer parts as possible like the steering column, pedals, shifters, and Throttle body injection.. Im gonig to try to leave it leaf sprung for durability.. Im also giving the body a 2" or so rake to help get the hood down since its hard to see over that high hood..... Here is what im starting with.. Im using the frame and drivetrain of my 88' K5 blazer thats lifted 9" on 38X13 swampers






Im taking the body off this 53' Willys CJ-3B






here's the truck used to pull the body off the frame




heres how the body fits before i hacked in 2




Cut it in half and spaced em back about 40"... then squared up and level the 2 pieces..



I was able to use the Blazer's steering column and Brake master cylinder



Filled the gap with some 14ga. sheetmetal


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Swamprat
Seasoned Vet
Seasoned Vet


Number of posts: 479
Age: 31
Location: Mountain Home,Tx
Rig: '03 TJ Rubicon, '56 willys truck, '47 CJ-2A , '53 CJ-3B/blazer
Registration date: 2008-11-17

PostSubject: Re: Jeep Project   Sat 13 Feb 2010, 10:02 pm

if anybody knows somethin about a good cage design that works well and would save a good bit of the body while wheelin let me know..
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potlickinpirate
Got No Life
Got No Life


Number of posts: 886
Age: 43
Location: La Vernia Tx
Rig: 73 cj5
specs.: lined the whole thing
Registration date: 2009-09-04

PostSubject: Re: Jeep Project   Sat 13 Feb 2010, 10:13 pm

Great progress! wish I could of made it up there!
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Jeepbronco1
Poster child
Poster child


Number of posts: 277
Age: 28
Location: Boerne
Rig: 07 unlimited rescue green X
specs.: 3.25 rc lift .37s on 17's .... lots of homebuilt parts!
Registration date: 2010-01-11

PostSubject: Re: Jeep Project   Sat 13 Feb 2010, 10:19 pm

I got a pipe bender, not sure if you got one!!
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Swamprat
Seasoned Vet
Seasoned Vet


Number of posts: 479
Age: 31
Location: Mountain Home,Tx
Rig: '03 TJ Rubicon, '56 willys truck, '47 CJ-2A , '53 CJ-3B/blazer
Registration date: 2008-11-17

PostSubject: Re: Jeep Project   Sat 13 Feb 2010, 10:51 pm

i dont.. maybe when i get to that point i'll get some pipe and your way..
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Jeepbronco1
Poster child
Poster child


Number of posts: 277
Age: 28
Location: Boerne
Rig: 07 unlimited rescue green X
specs.: 3.25 rc lift .37s on 17's .... lots of homebuilt parts!
Registration date: 2010-01-11

PostSubject: Re: Jeep Project   Sat 13 Feb 2010, 11:02 pm

just let me know im alright with it me and my pops made tube fenders this weekend ive made a roll bar before for a 66 bronco, kinda a pain though
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Swamprat
Seasoned Vet
Seasoned Vet


Number of posts: 479
Age: 31
Location: Mountain Home,Tx
Rig: '03 TJ Rubicon, '56 willys truck, '47 CJ-2A , '53 CJ-3B/blazer
Registration date: 2008-11-17

PostSubject: Re: Jeep Project   Sat 13 Feb 2010, 11:24 pm

thanks... the only thing more of a pain would be having no bender and doing ALOT of notching or using 90's and 45's for the bends.. LOL
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Jeepbronco1
Poster child
Poster child


Number of posts: 277
Age: 28
Location: Boerne
Rig: 07 unlimited rescue green X
specs.: 3.25 rc lift .37s on 17's .... lots of homebuilt parts!
Registration date: 2010-01-11

PostSubject: Re: Jeep Project   Sun 14 Feb 2010, 10:27 am

or even worse having a bender bending everything then realizing the bender cant bend one bend and having to splice together to bends!!! it sucks, we had to do it this weekend..... all is well now and cant even tell!!!
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jkx0778
Pathetic
Pathetic


Number of posts: 2458
Age: 34
Location: San Antonio, TX
Rig: 2008 unlimited
specs.: in progress
Registration date: 2008-01-29

PostSubject: Re: Jeep Project   Sun 14 Feb 2010, 12:25 pm

damn that looks good. keep us posted.

_________________
08 4 door....BANANAMAN yellow
round tires....
some stuff added....
more stuff wanted....
even more stuff needed

/I _I_,[____],
L-I_I_I -OIIIIIIO-
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Swamprat
Seasoned Vet
Seasoned Vet


Number of posts: 479
Age: 31
Location: Mountain Home,Tx
Rig: '03 TJ Rubicon, '56 willys truck, '47 CJ-2A , '53 CJ-3B/blazer
Registration date: 2008-11-17

PostSubject: Re: Jeep Project   Sun 14 Feb 2010, 6:45 pm

got it all stitch welded.. got some bracing in. some temporary and some permanent.... made the body mounts for all but the fenders... fenders will need a bit of sheet metal work since i had to trim a bit to make em fit... and.. welded the steering column bracket solid to the dash..





i decided to turn the angle around at the floor on the sides to use as place to run wires..
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jeff07jku
Pathetic
Pathetic


Number of posts: 2238
Age: 46
Location: TX
Rig: 07 Unlimited
Registration date: 2008-07-21

PostSubject: Re: Jeep Project   Sun 14 Feb 2010, 7:10 pm

That is looking good. Couldn't make it this weekend, had some stuff to do on mine. Post up when you are working again.
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Swamprat
Seasoned Vet
Seasoned Vet


Number of posts: 479
Age: 31
Location: Mountain Home,Tx
Rig: '03 TJ Rubicon, '56 willys truck, '47 CJ-2A , '53 CJ-3B/blazer
Registration date: 2008-11-17

PostSubject: Re: Jeep Project   Sun 14 Feb 2010, 7:29 pm

I try not to ask for help since im 1.5 hours from S.A. .. but the next time that i might ask will be when i get to the reinstalling TBI stage... hopefully in about late march - early april..
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MudHound
Got No Life
Got No Life


Number of posts: 1323
Age: 22
Location: San Antonio, TX
Rig: 97 TJ
specs.: Part TJ, Part JK, Part CJ, Part K30.....The hell?
Registration date: 2008-01-28

PostSubject: Re: Jeep Project   Mon 15 Feb 2010, 1:54 am

DO NOT USE A PIPE BENDER!!!!!!!! this will only kink the tubing and cause a weak spot, you must get a tube bender

_________________
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Empty
Every
Pocket. . . .I'm broke!!! "GOT DISCO'S?"
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Jeepbronco1
Poster child
Poster child


Number of posts: 277
Age: 28
Location: Boerne
Rig: 07 unlimited rescue green X
specs.: 3.25 rc lift .37s on 17's .... lots of homebuilt parts!
Registration date: 2010-01-11

PostSubject: Re: Jeep Project   Mon 15 Feb 2010, 7:33 am

true or you can shim it i here... or use pipe but for a roll bar that might not be the best choice.
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Swamprat
Seasoned Vet
Seasoned Vet


Number of posts: 479
Age: 31
Location: Mountain Home,Tx
Rig: '03 TJ Rubicon, '56 willys truck, '47 CJ-2A , '53 CJ-3B/blazer
Registration date: 2008-11-17

PostSubject: Re: Jeep Project   Thu 18 Feb 2010, 7:34 pm

I got my fenders off today.. Im gonna build some custom fenders since the one that were on there were ate up with rustification... plus i need to build a battery box on the passenger side.. im about to get some seats and my wiring harness.... i got a fuel cell on the way..

where can i find a set of harness seats that mount fairly easy? i dont want none of that fancy crap just something functional that'll keep my ass in the seat WHEN im flopped over like a turtle...
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Swamprat
Seasoned Vet
Seasoned Vet


Number of posts: 479
Age: 31
Location: Mountain Home,Tx
Rig: '03 TJ Rubicon, '56 willys truck, '47 CJ-2A , '53 CJ-3B/blazer
Registration date: 2008-11-17

PostSubject: Re: Jeep Project   Sat 20 Feb 2010, 8:26 am

I got quite a bit done friday night... I built the new home for my battery..rerouted my transmission coolant lines to the rear.. secured the body to the mounts.. then tossed in the seats im gonna use and sat in em so i could drink beer and pretend i was driving it...





dont they make just a harness that secures to the cage?... that would allow me to use a standard seat

ALSO speaking of harnesses i ordered my wiring harness for the TBI from Painless wiring.. it'll be here tuesday


so if any of you folks that are handy with that sort of thing and wanna drink some beer next weekend just pm me
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Jeepbronco1
Poster child
Poster child


Number of posts: 277
Age: 28
Location: Boerne
Rig: 07 unlimited rescue green X
specs.: 3.25 rc lift .37s on 17's .... lots of homebuilt parts!
Registration date: 2010-01-11

PostSubject: Re: Jeep Project   Sat 20 Feb 2010, 10:26 am

dang man thats things gonna be unreal!!
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Swamprat
Seasoned Vet
Seasoned Vet


Number of posts: 479
Age: 31
Location: Mountain Home,Tx
Rig: '03 TJ Rubicon, '56 willys truck, '47 CJ-2A , '53 CJ-3B/blazer
Registration date: 2008-11-17

PostSubject: Re: Jeep Project   Sat 20 Feb 2010, 7:19 pm

i hope so... all im shooting for is durability and clearance.. just trying to make something that can purdy much go anywhere and is durable enough to load back up when the wheelin's done
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Swamprat
Seasoned Vet
Seasoned Vet


Number of posts: 479
Age: 31
Location: Mountain Home,Tx
Rig: '03 TJ Rubicon, '56 willys truck, '47 CJ-2A , '53 CJ-3B/blazer
Registration date: 2008-11-17

PostSubject: Re: Jeep Project   Wed 24 Feb 2010, 11:24 am

I got my wiring harness in from "painless wiring" Wednesday .. It's better than I thought since it's the COMPLETE harness.. Which means it'll plug right back into my steering column and all them other odds and ends I was wonderin about.. I should be ready to start installing it next week sometime.. I still need to install my bracket to relocate my radiator
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Deacon
Got No Life
Got No Life


Number of posts: 1420
Age: 31
Location: Helotes, TX
Rig: '06 TJ
Registration date: 2009-07-06

PostSubject: Re: Jeep Project   Wed 24 Feb 2010, 3:31 pm

That's friggin cool, man. Keep the updates coming Smile
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