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 Home Brew TJ Brute

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IntenseBlue
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Number of posts: 94
Age: 25
Location: San Antonio
Rig: 99 TJ Sport
specs.: I6
Registration date: 2008-07-26

PostSubject: Home Brew TJ Brute   Fri 05 Feb 2010, 10:12 pm

Well that's the idea anyway. I dont have any real plans other than 116" WB and a tube bed that will fit my 06 YZF R6 with the tail gate down. I currently have a D60 FF Rear and im looking for a front so i'll be getting rid of my d30 4.56 open Front and super 35 4.56 detroit rear. Some cheap H2 Wheels to get started and maybe some 35 firestone destination m/ts for the street. Yes it will be daily driven. Here's the tear down so far....


I will be running the larger half cab from brute or gr8tops so the roll cage will be re done to fit and go through body and tie into the bed.

Used the side rails to form the top rail for the bulk head where the new top will bolt. Pretty easy


Ill be getting some fresh sheet metal to form around the corners and fill the old comp cut.
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xxXJohnny
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Number of posts: 1051
Location: San Antonio
Rig: 2010 Challenger
specs.: Nemesis package
Registration date: 2008-06-12

PostSubject: Re: Home Brew TJ Brute   Fri 05 Feb 2010, 10:19 pm

Dam brotha keep us posted

Oh yeah
Where ya been
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MudHound
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Number of posts: 1323
Age: 22
Location: San Antonio, TX
Rig: 97 TJ
specs.: Part TJ, Part JK, Part CJ, Part K30.....The hell?
Registration date: 2008-01-28

PostSubject: Re: Home Brew TJ Brute   Fri 05 Feb 2010, 10:42 pm

looks good so far

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Pocket. . . .I'm broke!!! "GOT DISCO'S?"
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IntenseBlue
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Number of posts: 94
Age: 25
Location: San Antonio
Rig: 99 TJ Sport
specs.: I6
Registration date: 2008-07-26

PostSubject: Re: Home Brew TJ Brute   Sat 06 Feb 2010, 10:38 am

Thanks, If i can get some sun i have plenty to keep my busy for now. It seems to rain on my days off lately leaving me stuck inside. I finally came to realize i needed to crack down and swap the axles. This is where the direction of the build plans began to change. Might as well build the rest of the jeep while its under the knife. So i parked it and began to add to my tool collection with the purchase of a millermatic vintage w/ co2, oxy acetylene torch...



Scored all of that from some dude on craigslist for 200 bucks and the tanks were full!
Also purchased...
A JD Model 32 bender with 1 3/4" die...pics coming soon
Harbor Freight Tube knotcher and some of the other standard items like
First project to get a feel for the bender tube fenders and doors, then i'll give the cage and bed a go.
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jkx0778
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Number of posts: 2458
Age: 34
Location: San Antonio, TX
Rig: 2008 unlimited
specs.: in progress
Registration date: 2008-01-29

PostSubject: Re: Home Brew TJ Brute   Mon 08 Feb 2010, 1:33 pm

looking good there cuz! was wondering when you were gonna post pics.

tube bender ..... hmmm the possibilities of a family member with a tube bender

_________________
08 4 door....BANANAMAN yellow
round tires....
some stuff added....
more stuff wanted....
even more stuff needed

/I _I_,[____],
L-I_I_I -OIIIIIIO-
()_)....()_) ... ()_) <------- stolen from 3rd Wave
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Deacon
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Number of posts: 1420
Age: 31
Location: Helotes, TX
Rig: '06 TJ
Registration date: 2009-07-06

PostSubject: Re: Home Brew TJ Brute   Mon 08 Feb 2010, 3:36 pm

Blue, what'd you end up doing with your hard top? cyclops
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IntenseBlue
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Number of posts: 94
Age: 25
Location: San Antonio
Rig: 99 TJ Sport
specs.: I6
Registration date: 2008-07-26

PostSubject: Re: Home Brew TJ Brute   Tue 09 Feb 2010, 6:52 pm

Mi bender es tu bender primo.

Sorry Deac but I had to let it go. I didn't even get a chance to post it up here...had a few people lined up. It would have been a shame to cut it up when i knew someone in need.
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Deacon
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Number of posts: 1420
Age: 31
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PostSubject: Re: Home Brew TJ Brute   Tue 09 Feb 2010, 11:46 pm

Bah!
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jkx0778
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Number of posts: 2458
Age: 34
Location: San Antonio, TX
Rig: 2008 unlimited
specs.: in progress
Registration date: 2008-01-29

PostSubject: Re: Home Brew TJ Brute   Wed 10 Feb 2010, 6:59 pm

IntenseBlue wrote:
Mi bender es tu bender primo.



esta bien! now if we could only get our schdules to jive

_________________
08 4 door....BANANAMAN yellow
round tires....
some stuff added....
more stuff wanted....
even more stuff needed

/I _I_,[____],
L-I_I_I -OIIIIIIO-
()_)....()_) ... ()_) <------- stolen from 3rd Wave
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IntenseBlue
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Number of posts: 94
Age: 25
Location: San Antonio
Rig: 99 TJ Sport
specs.: I6
Registration date: 2008-07-26

PostSubject: Re: Home Brew TJ Brute   Thu 18 Feb 2010, 8:38 am

Finally some nice weather to work in, and I was able to get an extra pair of hands! After a month of sitting I got to take my new toy out of the box!






Threw together a stand...


Waiting for paint to dry i started on the sheet metal.


Couple of tub shots

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jkx0778
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Number of posts: 2458
Age: 34
Location: San Antonio, TX
Rig: 2008 unlimited
specs.: in progress
Registration date: 2008-01-29

PostSubject: Re: Home Brew TJ Brute   Thu 18 Feb 2010, 3:19 pm

looks like you're building a shop out there !
just wondering, did you get the hydro or manual version? if its the manual one, are you going to gusset the base of the stand to the shaft with triangles to keep from ripping it from the base? damn i wish we had the same days off

_________________
08 4 door....BANANAMAN yellow
round tires....
some stuff added....
more stuff wanted....
even more stuff needed

/I _I_,[____],
L-I_I_I -OIIIIIIO-
()_)....()_) ... ()_) <------- stolen from 3rd Wave
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xxXJohnny
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Number of posts: 1051
Location: San Antonio
Rig: 2010 Challenger
specs.: Nemesis package
Registration date: 2008-06-12

PostSubject: Re: Home Brew TJ Brute   Thu 18 Feb 2010, 4:08 pm

If u don't mind me asking how much was the tube bender
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IntenseBlue
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Number of posts: 94
Age: 25
Location: San Antonio
Rig: 99 TJ Sport
specs.: I6
Registration date: 2008-07-26

PostSubject: Re: Home Brew TJ Brute   Fri 19 Feb 2010, 2:11 am

I went with the manual set up for now to save some $$. 395.00 plus 35.98 for shipping, to my door for 430.98. The 1 3/4" Die was another 300.00 alone. I intend to get quite a bit of use out of it. I'll will eventually add the hydo later but for now this will suffice. And yes some gussets for good measure.
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IntenseBlue
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Number of posts: 94
Age: 25
Location: San Antonio
Rig: 99 TJ Sport
specs.: I6
Registration date: 2008-07-26

PostSubject: Re: Home Brew TJ Brute   Tue 02 Mar 2010, 9:14 am

Been caught up with a couple of other things like trying to get across town for material....Ordering and picking up parts for my buddy's Evo 8 build we are also doing.

But here is a bit of frame work for the cab close out before I add sheet metal and eventually armor on these corners. I Also cut out what was left of the inner wheel tub as well as the section of the floor where it stepped up to rear cargo section. This will give me very little gain in room but I will need all i can get.



Side View


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IntenseBlue
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Number of posts: 94
Age: 25
Location: San Antonio
Rig: 99 TJ Sport
specs.: I6
Registration date: 2008-07-26

PostSubject: Re: Home Brew TJ Brute   Tue 02 Mar 2010, 9:18 am

....And because i can't ever just work on one thing at a time I was jumpin back an forth between the jeep and the D60. Just About Ready for some new Brackets!



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jkx0778
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Number of posts: 2458
Age: 34
Location: San Antonio, TX
Rig: 2008 unlimited
specs.: in progress
Registration date: 2008-01-29

PostSubject: Re: Home Brew TJ Brute   Tue 02 Mar 2010, 6:10 pm

nice. hopefully you will be ready to wheel this summer !

_________________
08 4 door....BANANAMAN yellow
round tires....
some stuff added....
more stuff wanted....
even more stuff needed

/I _I_,[____],
L-I_I_I -OIIIIIIO-
()_)....()_) ... ()_) <------- stolen from 3rd Wave
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Renee10
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Number of posts: 2504
Location: San Antonio, Texas
Rig: 2007 Stone White 2-Door
Registration date: 2008-01-27

PostSubject: Re: Home Brew TJ Brute   Tue 02 Mar 2010, 6:37 pm

Hey Jacob,

Very nice!!! I was going to call you soon, where did you find your Dana 60? MArshall is wanting one too,and a 44 for the front. If you have any contacts send them my way, thanks Renee
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IntenseBlue
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Number of posts: 94
Age: 25
Location: San Antonio
Rig: 99 TJ Sport
specs.: I6
Registration date: 2008-07-26

PostSubject: Re: Home Brew TJ Brute   Thu 04 Mar 2010, 8:34 pm

I have had my eyes on craigslist for about a year now when i came across my Dana 60. Luckily I don't think the guy knew what it was or he would have asked for more. You just have to be quick as they don't last long. I have seen several from a guy located on Shepard Rd in San Antonio but they need to be rebuilt. I've seen them on ebay as well but I have no idea what shipping would be like.
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IntenseBlue
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Number of posts: 94
Age: 25
Location: San Antonio
Rig: 99 TJ Sport
specs.: I6
Registration date: 2008-07-26

PostSubject: Re: Home Brew TJ Brute   Tue 09 Mar 2010, 1:58 am

Started the frame...



Projected Wheel base...?
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Deacon
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Number of posts: 1420
Age: 31
Location: Helotes, TX
Rig: '06 TJ
Registration date: 2009-07-06

PostSubject: Re: Home Brew TJ Brute   Tue 09 Mar 2010, 2:22 am

Are you going to build it with zero departure angle, or are you going to keep an extended bed on it more like an MJ?
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